новости компании о GIENI Launches Automatic Cushion Filling Machine with 180° Flip Pick & Place Technology for Advanced Air Cushion Compact

Shanghai, China – As global demand for premium air cushion cosmetics continues to grow, cosmetic manufacturers are increasingly seeking automation solutions that can improve production efficiency, reduce labor dependence, and ensure consistent product quality.

To address these market requirements, GIENI has introduced its latest Automatic Cushion Filling Machine equipped with an innovative 180° Flip Pick & Place System, providing cosmetic OEM and ODM factories with a more intelligent and efficient production solution for air cushion compact manufacturing.

Air cushion products have become one of the fastest-growing categories in the global beauty industry. Popular products such as BB cream cushions, CC cream cushions, liquid foundation cushions, and skincare cushions require not only precise filling performance but also consistent compact assembly and product handling.

Traditional production methods often involve manual product transfer and orientation adjustment during assembly. These processes can increase labor costs, reduce production efficiency, and create inconsistencies in final product appearance.

As cosmetic brands continue expanding into international markets, manufacturers are facing increasing pressure to improve productivity while maintaining premium product standards.

One of the most innovative features of GIENI's new cushion filling machine is its integrated Product Pick & Place System with 180-degree flipping capability.

During production, the system automatically picks up cushion compacts, rotates them by 180 degrees, and transfers them to the next manufacturing stage without manual intervention.

This automated process helps manufacturers achieve:

• Consistent product orientation

• Improved assembly accuracy

• Reduced labor requirements

• Higher production efficiency

• Better compatibility with automatic packaging systems

• Enhanced production stability

By eliminating manual product handling, the machine allows manufacturers to maintain a more streamlined and reliable production workflow.

The new production system integrates multiple manufacturing processes into a single automated line.

Functions include:

• Compact case feeding

• Sponge loading

• Four-nozzle cosmetic filling

• Ring pressing

• Vacuum cleaning

• Lid opening

• Lid closing

• Product transfer

• Finished product discharge

The fully automated design helps reduce operator involvement while improving overall manufacturing consistency.

The machine is capable of producing up to 40 cushion compacts per minute, making it suitable for medium- and large-scale cosmetic production facilities.

Equipped with servo-controlled filling technology and dual 25-liter material tanks, the system supports continuous production while maintaining stable filling accuracy and cosmetic quality.

The four-nozzle filling module is compatible with a variety of cosmetic formulations, including:

• BB Cream

• CC Cream

• Liquid Foundation

• Concealer Cream

• Cream Blush

• Cushion Sunscreen

• Moisturizing Cushion Products

This versatility allows manufacturers to respond quickly to changing market demands and product diversification strategies.

According to GIENI, the machine has been developed to meet the requirements of cosmetic manufacturers in Asia, Europe, North America, and emerging beauty markets worldwide.

The equipment is particularly suitable for:

• Korean beauty product manufacturing

• Japanese cosmetic production

• Southeast Asian OEM facilities

• International private label factories

• Premium cushion compact production lines

As automation becomes increasingly important within the beauty industry, advanced production equipment is expected to play a critical role in helping manufacturers improve competitiveness and operational efficiency.

Since its establishment, GIENI has focused on the development of cosmetic filling machinery and intelligent automation solutions for beauty product manufacturers around the world.

By continuously investing in equipment innovation and production technology, the company aims to provide cosmetic factories with reliable, efficient, and future-oriented manufacturing solutions.

The launch of the Automatic Cushion Filling Machine with 180° Flip Pick & Place Technology represents another step forward in GIENI's commitment to supporting the modernization of global cosmetic production.

For cosmetic manufacturers seeking improved automation, higher efficiency, and consistent product quality, advanced cushion filling technology continues to provide valuable opportunities for long-term production improvement.