Safety cover: Aluminum base with chrome-plated steel surface, combining sturdiness and anti-rust performance.
Worktable/Electric cabinet/Door: Made of SUS stainless steel for enhanced corrosion resistance.
Support: Fixed holding feet and detachable material loading station for easy material handling and equipment maintenance.
Columns: Euro-standard aluminum profiles for lightweight design and modular expansion.
Door: Stainless steel material, suitable for high-cleanliness production scenarios (e.g., cosmetics, medical industry).
2. Table Drive System
Precision Motion Control and Sealing Technology
Slide rail technology: Imported U-shaped circulation slide rail system for smooth movement and precise positioning.
Molds: 28 sets of precision silicone rubber molds with anodized surface treatment to improve wear resistance and demolding efficiency.
Lifting control: Servo index control for station lifting, meeting high-precision requirements for multi-station synchronous operation.
Sealing: Fully sealed moving parts; double-layer insulation and sealing in the cooling area to prevent liquid/gas leakage.
3. Pre-heating Device
Efficient Heating and Intelligent Temperature Control
Heaters: 2 units of Swiss imported Leister heaters with adjustable air volume and heating rate.
Mechanical control: Cylinder-driven up/down movement, handwheel for height adjustment, and timer for heating duration control.
Temperature control: Digital display with PID control, equipped with a variable-speed air fan, ensuring temperature uniformity within ±2°C.
4. Filling System
High-Precision Metering and Flexible Switching
Filling machine: 1 mobile dual-nozzle filler, with servo motors individually controlling the filling volume of each nozzle and supporting secondary mixing function.
Tanks: 2×30L tanks with an outer cleaning system for quick material changeover and hygiene maintenance.
Pumps: Quick-joint piston pump driven by a servo motor, with flow control accuracy of ±0.5%.
Material conveying: Electric heating double-layer hose (only the inner hose needs to be replaced for color adjustment) to reduce material residue and waste.
Additional features: Nozzle pre-heating, bulk material collection, ceramic heating for tanks, PLC + touch screen control, and dual power supply interfaces.
5. Nozzle Moving System
Precision Positioning and Temperature Maintenance
Motion control: Cylinder-driven nozzle on/off, forward/backward movement, and horizontal material feeding, with a response speed <0.3 seconds.
Temperature management: Heating tube to maintain nozzle temperature and prevent material solidification and blockage.
Bulk collection: SUS stainless steel tray for easy cleaning and material recovery.
6. Re-heat Device
Imported Components and Flexible Adjustment
Equipment: Imported Swiss LEISTER heater with high power density and long service life.
Adjustment: Handwheel for height adjustment, touch screen for temperature setting, and manual fan volume adjustment to adapt to different product processes.
7. Cooling Unit
Low-Temperature High-Efficiency Cooling Solution
Type: Separated water circulation cooling device with an independent temperature control system.
Temperature range: Minimum -20°C, suitable for rapid curing processes of wax-based and resinous materials.
Compressor: 8Hp compressor using R404A refrigerant for stable cooling capacity.
Structure: Cooling tunnel under the table with pipeline-circulated cold air; double-layer insulation outside the tunnel to reduce cold loss.
8. Discharging Unit
High Compatibility and Automated Demolding Technology
Movement control: High-precision industrial module (Y/X axis + lifting) with positioning accuracy of ±0.1mm.
Gripper: 4-piece vacuum gripper, servo motor-driven rotation, and cylinder-driven lifting, compatible with φ8-17.1mm lipsticks.
Demolding: Self-patented two-jaw vacuum system with adjustable grip tension to reduce product damage.
Conveyor: Flexible chain-type conveyor for smooth mold transfer and continuous production.
9. Screw Down Unit
Torque Control and Precise Operation
Control: Cylinder-driven gripper on/off and servo motor-driven rotation, with torque control accuracy of ±1%.
Function: Precisely controls lipstick rotation force to ensure firm bonding between the paste and tube, avoiding over-tightening damage.
Overall Equipment Advantages
Material Performance: Extensive use of stainless steel (SUS) and aluminum profiles meets food-grade/medical-grade cleanliness standards.
Control Precision: Servo motor + PLC-based motion control ensures key station positioning accuracy of ±0.1mm and filling volume error <1%.
Process Adaptability: Supports fast mold switching, independent dual-nozzle control, and multi-level temperature/air volume adjustment, suitable for diverse products (e.g., lipsticks, crayons, medical suppositories).
Safety and Energy Efficiency: Fully sealed moving parts, double-layer insulated cooling tunnel, and dual power supply interfaces ensure operational safety and energy efficiency.
